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Coco Reina

How to evaluate a charcoal sample: the scorecard method

By Mohamad Sinno, Charcoal Expert · Last updated

The short answer

Score the sample against a written list before you form a view of it, and keep the two halves of that list apart: the values a laboratory measured, which arrive on the batch certificate, and the things you can observe at your own bench, which are cheap, repeatable and yours. Write the results down, seal an unburnt counter-sample, and only then decide. An evaluation you did not write down cannot be compared with a container six weeks later, which is the only comparison that ever matters.

Drop test rig
A drop test estimates handling durability by dropping pieces from a fixed height onto a hard surface and counting what breaks, and it is only comparable when the height and piece count are stated.

The scorecard

Ten checks, and the third column is the important one. Some of these are laboratory values you are reading rather than making, some are conventions the trade uses, and some are the only measurements in the whole exercise you can take yourself. Treating all three as the same kind of evidence is how a good sample talks a buyer out of asking the next question.

Check What it tells you Where the result comes from
Piece count per kilogram Density and size consistency in one number, and the one you can verify with a kitchen scale. Your bench, against the nominal packing count for the size
Dimensions, several pieces Whether the press and the cutter are holding size across a run rather than on one piece. Your bench, against the stated tolerance of ±0.3 mm per side
Ash content How much non-combustible material is left. The parameter buyers argue about most. The batch certificate; the factory also runs it in-house on a muffle furnace
Moisture Storage and drying discipline, and the parameter most likely to move between the sample and the container. The batch certificate; in-house, a drying oven
Volatile matter and fixed carbon The carbonisation quality behind the burn behaviour, and the two the laboratory owns. The batch certificate only — not measurable at your bench
Ash colour at full burn A visible proxy for how completely the material has carbonised. Your bench, and a value the factory records per sample
Odour once fully lit Binder and residue behaviour. The test buyers can run and rarely do. Your bench — a dated supplier convention, not a measurement
Ash texture Fine powder against soot, read by tapping a fully burnt piece. Your bench — a dated supplier convention
Cracks and breakage, hot Whether a piece holds together in use rather than in the box. Your bench, against the factory drop-test criterion below
Burning time Useful only against a stated method: burner, ambient conditions, one piece or a full bowl. Recorded per batch by the factory. No figure is published here — see below

What the factory already recorded

Half of that table exists before your parcel is packed, and asking for it costs nothing. In our own plant, samples are drawn at 6 points in the process — carbonization, screening, grinding, mixing, extrusion, drying — at random, at least five pieces per 50 kg. For each one, weight, ash content, moisture, ash colour are recorded.

Those results land in a file kept per batch, which holds the laboratory COA and the factory’s own results for the batch: ash content, moisture, burning time, drop test, cracks, temperature. The drying log and the container loading log are not published, and no sample page of either has been supplied. Two of the in-house instruments are worth naming because they set what those numbers mean: moisture is run on a drying oven at 120 °c for 5–10 minutes, and ash on a muffle furnace — temperature not recorded — so the in-house ash figure is an operational check rather than a laboratory result, and the laboratory's is the one that goes on a certificate. Volatile matter and fixed carbon are laboratory values only.

A COA is issued for every production batch. A batch COA accompanies every sample. What a certificate does and does not settle, method by method, is on how to read a certificate of analysis.

Ash test setup
Ash content is measured by burning a weighed sample to constant mass in a muffle furnace and weighing the inorganic residue that remains.

Running it in one sitting

Order matters, because the destructive checks eliminate the pieces you would want for the others. Work through it once, in this sequence, on the same day.

  1. Paperwork first. Confirm a batch certificate came with the parcel and note the batch number. A sample with no batch record behind it can still be a fine briquette; it just cannot be traced to anything, and that is the whole point of the exercise.
  2. Count and weigh. Pieces per kilogram, against the nominal packing count for that size. This is arithmetic, not judgement, and it catches a size substitution immediately.
  3. Measure several pieces across the batch, not one, and compare against the tolerance the supplier states — ours is ±0.3 mm per side. One in-spec piece proves nothing; a spread that hugs the tolerance is the useful reading.
  4. Set aside the counter-sample now, before anything is burnt. Seal it, label it with the batch number and the date, and photograph it. That is the object your contract will point at.
  5. Burn one piece to completion in a clean white dish. Watch the ash colour as it finishes, tap the burnt piece to see whether the ash is a fine powder rather than a soot, and check whether it is odourless once every face has greyed over. These three are conventions rather than measurements, and they are described below with where they come from.
  6. Run the hot drop test — the method is in the next section, and it is the one check on this list that has a written pass criterion behind it.
  7. Write it down before you decide. Scores, photographs, the batch number. An opinion formed first will reorganise the evidence to fit it.

The drop test, and why it is hot

This is our own acceptance method, and it is written down so a buyer can repeat it and a contract can name it.

A cold drop test measures how the goods survive handling. The hot version measures something a customer actually experiences: a piece that fractures in the bowl once it is at temperature. Cracking is also one of the values recorded per batch on our side, so a disagreement about it can be settled against a record instead of an impression.

Moisture check at the line
Moisture is checked at the line rather than only in a laboratory, because a batch that leaves the dryer wet cannot be corrected once it is packed.

The bench observations, and whose they are

The three cheap observations above are trade conventions, and it is worth saying exactly where each was read, because in this subject the people publishing test advice are almost always selling charcoal.

What the result should make you do

There are no numeric score bands on this page, and inventing a pass mark would be the same error as inventing a burn figure — a threshold means nothing without a population behind it. What the scorecard gives you instead is three shapes of outcome and a different next move for each.

Sorting and grading
Sorting removes broken and out-of-tolerance pieces before packing, which is what keeps piece count per kilogram consistent between cartons of the same size.

What this page does not give you

No burn minutes. Burning time is recorded per batch in the factory file, and no figure from it is published here or anywhere on this site. A burn figure without its method — burner, ambient conditions, a single piece or a full bowl — cannot be compared with anyone else's, and no such method has been recorded on our side.

No sampling standard cited. Two were pursued while this page was written. The international sampling standard named by one of the quality-inspection sources in this subject could not be read at its issuing body, and the Indonesian standards catalogue returned no briquette entry across three searches. Neither is cited, and neither number nor scope is repeated second-hand from a page that mentioned one, because a standard read through somebody else's summary is that summary. Both are open items.

No downloadable form. The table above is the scorecard; it is readable and copyable without an email address, and a file version is worth having rather than worth faking.

If something is wrong after a container arrives rather than after a sample, the window is the thing to know first: within 7 days of receipt; after that the goods are deemed accepted, with replacement or credit on the next order as the remedy. Requesting a sample and its batch certificate: free charcoal samples, or WhatsApp +62 821 3924 038. Scoring is the middle of three steps, and what arrives before it and how an approved sample becomes enforceable are in charcoal samples: getting them, testing them, making them enforceable.